Category: Articles

Western Filters DPF Hydro Cleaning Service

At Western filters, we use a water-based DPF cleaner to cleanse all diesel particular filter types for a range of diesel vehicles, off-road equipment and stationary power plants. We are the first company to introduce DPF hydro cleaning technology into the Australian market and have been doing so for five years. You can find us conveniently located in the centre of Sydney.

Most DPF cleaning systems are designed to clean modular canister style filters typically found on heavy trucks and are much more accessible for cleaning. However, many DPFs such as those on cars are in a sealed housing with a small diameter exhaust tubing that prevents access to the inlet or outlet surfaces of the filter, making it difficult or impossible to clean. In these instances, the DPF must be cut open to be cleaned before being welded back together, or otherwise, the DPF is replaced, costing thousands of dollars.

We can effectively clean any configuration of diesel particulate filter without needing to cut or modify. Instead, we simply connect the appropriate fitting. Our DPF cleaning process outperforms conventional DPF cleaning technology in efficiency and economic capacities, as we do not use pneumatic or thermal regeneration technology. Read more about our DPF hydro cleaning service here.

Our services have reduced the cost of DPF cleaning for many customers. We are the only DPF cleaning service that provides a before and after report detailing the exact condition of your DPF and use world-class DPF hydro cleaning technology. Contact us today.

Clean and Unclog the Dirtiest EGR Valves with Ultrasonic DPF Cleaning

Western Filters DPF Cleaning Services is proud to offer the best filter and valve cleaning technologies possible. To achieve this goal, we feature expanded cleaning technology that uses ultrasonic vibrations to achieve remarkable results. Ultrasonic DPF cleaning is an innovative way to clean even the filthiest Isuzu, Hino, and Mitsubishi EGR valves and manifolds.

By using high-powered ultrasonics in the 28kHz range, Western Filters achieve deep cleaning that penetrates the bowels of the machinery. Despite the problematic Crankcase breather filter, ultrasonic DPF cleaning produces truly impressive results by removing the oily sludge and carbon that ordinarily choke up and interfere with the machinery.

Western Filters DPF Cleaning Services also provide SCR cleaning in addition to ultrasonic DPF cleaning, so you’ll have a multi-functioning system. As selective catalyst reducers have become more common on the market, the need for effective SCR cleaning is more pronounced. Solve two needs at once with Western Filters.

We’re focused on providing you with a customer-oriented experience that solves your problems in the long term and within your budget. By leveraging state-of-the-art technologies, we keep costs low while giving you a swift turnaround time. Our service helps you get the most out of your engines by keeping them in peak condition.

We’re a proudly Australian company and provide an excellent service at a great value. You’ll even be able to see the results as clear as daylight with our Before & After report. Contact us today to learn more about how we can help you with ultrasonic DPF cleaning and much, much more.

Use DPF Pneumatic Cleaning to Clean Your Filters with Unparalleled Power and Precision

When you push your equipment to the limits, you can get amazing work done. But the longer that your trucks and machinery work under that kind of pressure, the more their filters suffer. To maintain peak performance, you need to keep them well-maintained and as clean as possible. DPF Cleaning Services is happy to provide you with DPF pneumatic cleaning – a state-of-the-art cleaning method that is beyond any competing method of filter cleaning.

How Does DPF Pneumatic Cleaning Work?

As the name suggests, DPF pneumatic cleaning uses powerful blasts of air to achieve a safe, effective, and precise filter cleanse. The TrapBlaster uses patented technology to clean diesel filters with amazing efficiency. Its automatic mode will clean out the dirtiest filters, while the manual mode gives you the control to focus on difficult spots that need extra attention. It’s also very flexible, with upper and lower air jets to clean from both ends of the filter.

DPF pneumatic cleaning also revolutionises the way that a filter cleaner works by adding useful features that will keep your machines safe. The TrapBlaster has an innovative diagnostic feature that can detect when your filter is near failing. Adjustable nozzles allow you to access hard-to-reach flanges, as well as recessed cavities that could otherwise be left filthy.

With these benefits, it’s clear to see how useful DPF pneumatic cleaning can be for your business and equipment. However, there are still more benefits that come with the technology. Contact us today to learn more.

What to Do When You Need a Cleaner DPF: Finding Diesel Particulate Filter Cleaning Service You Can Trust

Every vehicle comes with a pre-set list of maintenance milestones. Sticking to this schedule is an easy way to stay on top of the most important steps to take for car care. On the list are usually things such as oil and air filter changes, with higher mileage milestones reserved for less frequent needs, for example replacing old transmission fluid. For those who drive diesel vehicles, many of the milestones are the same — but there is one in particular that’s unique to your vehicle, and which you should consider carefully. We’re talking about the eventual need to take your DPF, or diesel particulate filter, to a cleaner. A vital component that helps to trap harmful by-products found inside diesel soot, an especially dirty filter can have a negative impact on performance, safety, and the environment.

At DPF Cleaning Services, a division of Western Filters, we can help to restore this component from your vehicle to excellent condition. Instead of a costly replacement, a DPF filter cleaning can save you from a significant expense and a considerable hassle. It is a filter, after all — cleaning is a part of its design. With advanced processes at our disposal, we can choose the ideal way to proceed, delivering damage-free restoration. What is most important for you to know about taking advantage of our diesel particulate filter cleaning service?

What to Keep in Mind About Our Diesel Particulate Filter Cleaning Service

The goal of this process is to restore the filter to as close to new as possible. In normal operation, a self-cleaning process known as “regeneration” takes place, keeping the filter generally free of too much build-up. A host of other in-vehicle issues (leaking oil, for example) can foul the filter, leading to less effective regeneration and ultimately performance impacts. Complete removal of the unit is the only way to ensure thorough deep cleaning. We recommend our clients visit their regular, trusted mechanic for the removal of the unit along with all onboard sensor devices. We can then take receipt of it and proceed with the clean.

Which diesel DPF cleaner we use depends on the type of unit your vehicle has, plus what challenges we identify in the process of an examination. We may use ultrasonic cleaning, for example, to use sound waves to break up and disperse accumulated grime. For trickier units, special hydro cleaning allows us to cleanse sealed units without the need for cutting and re-welding. All our processes are fast, yielding results within 24 hours — so you don’t need to spend weeks without your vehicle. Along with a diesel particulate filter that’s much cleaner than before, you’ll also receive a detailed “before and after” report that allows you to evaluate our performance.

Follow Our Simple Process to Get Started Today

For a typical diesel vehicle in regular traffic, we suggest cleansing your filter approximately every 150,000 kilometres. However, consult with your mechanic for further information on the health of your vehicle and the potential need for maintenance. For full details on what DPF Cleaning Services can accomplish for your car, please explore our service page. To make arrangements for sending in your unit, contact us today.

How Diesel Filter Cleaning Services Work, and How You Can Use Them to Gain a Cleaner DPF

Diesel engines are a popular choice for a reason: their additional power and superior fuel economy compared to a gasoline-based engine make them well-suited to heavy-duty work and many other roles. Whether you’re a tradesman travelling long distances every week or a commuter looking to save on fuel costs, your diesel vehicle can prove to be a reliable workhorse. However, diesel does come with drawbacks — namely the higher level of particular matter and contaminants present in the exhaust gases. To protect the environment and safeguard local air quality, many diesel vehicles use a special filter that traps much of this particulate to prevent it from escaping.

Over time, this filter can become incredibly dirty; in fact, too much accumulated soot can even lead to partial or total blockages, which in turn affect the performance of the car. This doesn’t mean you need to throw out and replace the entire component as that can have an exorbitant cost of thousands of dollars. The better option: enlist the help of a diesel filter cleanerfrom an experienced provider, such as DPF Cleaning Services, a part of Western Filters. With a uniquely comprehensive approach, we can help you save money on a costly repair while keeping your vehicle in good shape. Here’s how it works.

An All-Around Approach to Diesel Filter Cleaning

Step one is identifying the problem with your mechanic. Once you’ve identified that diesel filter cleaning services are a good next step, direct your mechanic to remove the DPF from the vehicle. Only the DPF itself should be packaged for shipment to DPF Cleaning Services; detach any sensors. Then arrange for a pickup of the package for shipment to our facilities. You will find complete information on shipment procedures on our freight page; please be sure to consult this page. Be sure to let us know it’s on the way and make further arrangements to allow for the free flow of information between you and our team.

We do an immediate inspection of each DPF we receive, identifying which cleaning methodology (using ultrasonic, hydro, or thermal and pneumatic technologies) will yield the best results. After cleaning, we take care to test the new flow rate of the filter, comparing it to our extensive database of test results to find an equivalent match. This ensures that the cleaner unit functions “like new,” dramatically extending the life of the component. Using this information to generate a report on the actions we took and their effects, we then send the DPF back to your mechanic for reinstallation. We are the only DPF cleaner that provides such a comprehensive report.

Keep Your Vehicle in Peak Running Condition for Years to Come

Overall, the entire process is fast, straightforward, and an excellent way to save on long-term repair costs. Whether you’ve just discovered that this is a component your vehicle has, or you’ve become aware of an issue in a commercial vehicle that requires a quick remedy, DPF Cleaning Services by Western Filters is ready to help. For questions and customer support, contact us online or by phone.

DPF Cleaner and Cleaning Services

If you are looking to have the soot and ash removed from your vehicle’s DPF (diesel particulate filter) unit, then Western Filters’ DPF cleaning service can provide this and more. We are the only DPF cleaning service that provides a comprehensive before and after report detailing the exact condition of your DPF. We have been cleaning DPF filters for over five years now and are located in the centre of Sydney.

Western Filters DPF Cleaning Services

We have recently expanded our capabilities beyond cleaning DPFs with our ultrasonic cleaning machine; we can clean EGR valves, inlet manifolds and intercoolers. We also provide ECR cleaning, catalyst cleaning, SCR cleaning, AD Blue regeneration, air-intake manifold cleaning and replacement DPFs.

Most diesel cars are fitted with a diesel particulate filter which will eventually require cleaning. A DPF is a device that is designed to remove diesel matter or soot build up from the exhaust gas of a diesel engine. We can remove the soot and ash build-up from all types of DPFs, including cars, trucks, SUVs, Buses, and more. All DPF filters cleaned by us are returned to you with a report detailing the before and after conditions of your DPF to ensure that you have evidence of how much the state of your DPF has improved after our services. Click here for more about our services.

We also provide EGR (exhaust gas recirculation) cleaning services that remove sludge and soot from EGRs and inlet manifolds. An ECR works by recirculating a portion of an engine’s gas back into the engine cylinders. We provide deep cleaning using high powered ultrasonics at a low frequency, producing fast and impressive results. Be aware of the symptoms of a faulty or failing EGR value, such as rough idling or the engine light appearing.

Our SCR or selective catalyst reducer cleaning services remove the chemical by-products from NOx conversions. SCRs become clogged with exhaust and catalyst by-products, making them difficult to clean. SCRs convert NOx into harmless nitrogen gas and water vapour. SCR systems use a chemical reactant manufactured by Fleetgaurd and is called Adblue or Diesel Exhaust Fluid (DEF). AdBlue converts ammonia in the exhaust stream and reacts with NOx over a catalyst to form nitrogen gas and water.

Our ultrasonic machine is a fast and efficient DPF cleaner and more and uses high powered ultrasonics at a low frequency.

For a Quick and Professional DPF Cleaning Service Contact Western Filters

DPFs require regular service to remove the accumulation of unburned lube oil. DPF is a hazardous material, and it is imperative to dispose of it in a safe environment. Replacing your DPF should be a last resort, save thousands and book a DPF cleaning with Western filters today. We have a success rate of over 95 %, and we are the only company to provide a before and after flow rate report. We deliver a world class service with a quick turn-around using the latest technology. Contact us here for our leading service in DPF cleaning.

Extend Your Engine Life with EGR Cleaner Solutions from Western Filters DPF Cleaning Services

When you put your engine to work, it takes a severe beating. Not only mechanically, from the intense heat and pressures that occur, but also in terms of the grime and sludge buildup. Every part of the engine is different, but EGR cleaning services target the exhaust gas recirculation (EGR) component that reduces overall emissions. Naturally, since those emissions need a place to go, the EGR sees much buildup and requires a focused EGR cleaner method to get into all the nooks and crannies.

DPF Cleaning Services offers a comprehensive way to keep your EGR in peak condition to remain environmentally conscious without sacrificing any of the power and work capacity that your engine provides. If you’ve been looking for a high-quality EGR cleaning solution, you need look no further than DPF Cleaning Services.

Why Choose Western Filters DPF Cleaning Services for Your EGR Cleaning Service?

One of the best reasons to choose our service is the ‘Before & After’ report. We keep things simple and present you with the most important and focused information so that you can stay alert to the status of your engine. This lets you know when you need additional maintenance or have to replace parts.

Our cleaning solution also informs you about the effectiveness of what we’re doing. Review our diagnostics and assessment from when you bring it in and compare side-by-side with the results after we’ve completed a thorough EGR cleaning. Our service uses four types of purpose-built, engineered equipment that each gives a specialised part of your engine the attention and cleaning it needs to remain in top condition.

You can also rely on our extensive experience in the industry. Our cleaner knowledge extends to all the common issues that you may have with a variety of vehicle types. This directly benefits you by saving our technicians time, which saves you money. Finally, Western Filters is an industry leader. OEM and major fleet operators trust us to be the cleaner for their fleets and keep their customers moving. We’re proud of this because there’s simply no better testimonial than our happy clients.

Let Us Treat Your Engine Right

One of the reasons that we’re so proud about our cleaning service for EGR’s is that the ability to deep clean these components is so new. We’re on the cutting edge of the technology, as until now there has been no way to remove the thick, sludgy mixture of NOx emissions and engine oil. Our proprietary technology is the solution to bring back the shine and clean operation that your machine once had.

Failure to clean this component can result in a faulty or failing EGR valve. You can hear this in filthy engines by rough idling, engine performance acceleration issues, decreased power, or the “check engine” light coming on consistently. Don’t wait for the EGR to become faulty – instead, rely on preventive maintenance and cleaning to get dramatically more life out of your engine and its components. Contact us today to find out more about how our cleaners can be your solution.

When and Why to Seek out a Professional Diesel EGR Valve Cleaner for Your Vehicle

The Exhaust Gas Recirculation (EGR) valve is a crucial component of any diesel engine, or any internal combustion engine in general. Vehicles that run on petrol or diesel rely on the EGR valve to recirculate some of the engine’s exhaust gases back into the engine’s combustion chamber. The effective result of this process is that the engine’s overall combustion temperature remains lower. In turn, the lower temperatures help to prevent or slow the formation of nitrogen oxide emissions (NOx). As such, the EGR is a crucial component for reducing your engine’s emissions and protecting the environment. At Western Filters, we offer diesel EGR cleaner services to help keep this vital component of your engine performing as it should.

Why You Need an EGR Valve Cleaner

Why do you need an EGR valve cleaner for diesel vehicles? Like any filter or valve component of your engine, the EGR valve can become clogged over time. Over time, carbon deposits can form on the EGR from heat, exhaust by-products and other components of the exhaust system. In addition, when exhaust gases are funnelled back into the engine intake manifold and combustion chamber, they mix with oil-loaded air from the Positive Crankcase Ventilation (PCV) valve. This mixture takes the form of a thick oily sludge, which can be difficult to remove.

These two issues demand regular use of an EGR valve cleaner. The carbon deposits which form on the EGR can cause problems with engine detonation. Detonation issues, in turn, can wreak havoc on the rest of your engine. The sludge that forms from recirculation, meanwhile, will significantly diminish engine performance and vehicle fuel economy. Simply put, cleaning your EGR regularly will help you avoid much more costly repairs or breakdowns further along the road.

As for when you need to clean your EGR valve, the symptoms can vary. A dirty EGR can either get stuck in the open position or the closed position. If it is stuck open, you will experience a ‘rough’ idle, where the car doesn’t sound or feel quite right when idling. You may also notice that the vehicle doesn’t accelerate as well as it should. If the EGR valve is stuck closed, you might notice diminishing fuel economy or a noticeable smell of gas. These symptoms can also indicate other things, but you should consult with a professional diesel EGR cleaner—such as Western Filters—to check the issue and determine what’s going wrong. Again, it will be much cheaper to clean your EGR now than it will be to repair the consequences of a dirty EGR later.

Call on Western Filters to Clean Your EGR Valve

If you think you might need an EGR valve cleaner for diesel or petrol vehicles, call Western Filters today. We can help you diagnose what’s going wrong with your engine, confirm if the issue is a dirty EGR valve and then clean up the valve to get the engine running right again. Get in touch through our contact page.

Give Your Diesel Engine the Care It Needs with SCR Catalyst Cleaning and Washing from the Team at Western Filters

When something goes wrong with a diesel engine, the first instinct is often to start replacing problematic components. Certainly, replacing something like a Diesel Particulate Filter (DPF) or a Selective Catalytic Reduction (SCR) catalyst can sometimes solve the problem with your engine and get it back up and running again. However, the fact is that replacing these components can be extremely expensive—sometimes costing thousands and thousands of dollars. At Western Filters, our team can help save that money by trying another method first: DPF or SCR cleaning.

Repairing Your SCR Catalyst System

SCRs are intended to take in NOx (oxides of nitrogen, usually in the form of atmospheric pollutants) and convert them into their harmless root components (water vapour and nitrogen gas). The SCR catalyst serves the role of catalysing a reaction with the NOx emissions from your diesel engine. This reaction creates the aforementioned water vapour and nitrogen gas. Not only do SCRs reduce the emissions of your diesel vehicle, but they also help to improve fuel efficiency and economy.

The good news is that SCRs typically require little to no ongoing care or maintenance. Once in place, they should do their jobs without much interference from you. In some cases, the filter will need to be dosed with the chemical reactant it uses to catalyse the reaction with the NOx emissions. Otherwise, though, the SCR catalyst actually requires less frequent cleaning or maintenance than other diesel engine filters, including the DPF.

In some cases, though, it is possible for the SCR to become clogged. As mentioned above, the filter needs to be dosed with a chemical reactant—usually either urea or Diesel Exhaust Fluid (DEF) to formulate chemical reactions successfully. Especially in the case of DEF, these substances can harden over time, clogging the filter and impairing its ability to catalyse reactions with NOx emissions. In these cases, diesel engines will start producing more harmful, smelly emissions and will also decline in terms of fuel economy.

A clogged SCR, in other words, is a pretty big problem. Fortunately, our team at Western Filters is qualified to provide SCR catalyst cleaning. If you believe your diesel engine requires either SCR cleaning or SCR replacement, we urge you to call us before you do anything else. The last thing you want is to purchase a new SCR if your existing catalyst can be salvaged, or if the problem is actually being caused by another part of your engine. Replacing any filter should be a last resort, and by providing thorough inspections of your filters, we can determine whether that step is necessary. For SCR catalyst washing (and our other filter cleaning services), we have a success rate of 95 percent. In other words, we can usually clean your filters and return them to effective service, meaning that no replacement is necessary.

Call for SCR Catalyst Washing Today

Have you noticed an uptick in emissions or a decrease in fuel economy with your diesel engine? If so, the SCR catalyst may be the problem. Contact Western Filters today to enquire about our SCR catalyst cleaning services.